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Titration & electrochemistry

Karl Fischer Titrator (Volumetric)

Measures the water content of a sample by titrating it with an iodine-containing Karl Fischer reagent from a motorised burette. The standard method for water in APIs, excipients and many finished products.

  • Pharmaceutical
  • Chemicals
  • Food & beverage
  • Petrochemicals
  • Cosmetics
Photo of a Karl Fischer Titrator (Volumetric)
Photo: Datamax, Public domain (cropped), via Wikimedia Commons
TROUBLESHOOTING

Common problems, causes and fixes

High or unstable drift
Likely causes
  • • Leaking septum or ground-glass joint
  • • Exhausted molecular sieve
  • • Exhausted solvent
  • • Side reaction with the sample
What to do
  • • Replace the septum and check all joints
  • • Replace or regenerate the molecular sieve
  • • Exchange the solvent
  • • Use a reagent or solvent suitable for the sample, or a KF oven
Endpoint never reached (titration runs on)
Likely causes
  • • Side reaction consuming iodine, for example with ketones or aldehydes
  • • Very large water content
  • • Contaminated or wet solvent
What to do
  • • Use ketone-compatible reagents for such samples
  • • Reduce the sample mass
  • • Replace the solvent
Results too high
Likely causes
  • • Moisture picked up during weighing or transfer
  • • Wrong titre (too old, or determined incorrectly)
  • • Drift not corrected
What to do
  • • Weigh quickly and add the sample promptly
  • • Redetermine the titre
  • • Check drift correction is enabled
Results too low or poor repeatability
Likely causes
  • • Sample not fully dissolved, so water is not released
  • • Endpoint criteria too loose (stop too early)
  • • Sample mass too small
What to do
  • • Use a co-solvent (for example formamide), longer extraction or a KF oven
  • • Review endpoint and stop-drift settings
  • • Increase sample mass so more reagent is consumed
Slow titrations
Likely causes
  • • Exhausted solvent
  • • Dirty platinum electrode
  • • pH outside the optimum range
What to do
  • • Exchange the solvent
  • • Clean the electrode
  • • Buffer the solvent for acidic or basic samples
Air bubbles in the burette
Likely causes
  • • Loose tubing connection
  • • Reagent outgassing
  • • Empty reagent bottle
What to do
  • • Tighten connections
  • • Run several prepare / rinse cycles to expel bubbles
  • • Refill the reagent bottle
In LimsPulse · Calibration Management

Keep every KF titrator (volumetric) in control: usage logs, calibration and maintenance schedules, and automatic blocking of overdue instruments.

See how