LimsPulse
Microbiology · Non-sterile products and raw materials (oral, topical, inhaled products, APIs and excipients)

Tests for Specified Microorganisms in Non-Sterile Products

Shows whether named objectionable organisms are absent from a stated amount of product (usually 1 g or 1 mL), by enriching the sample in broth, sub-culturing onto selective and differential agars, and checking any suspect colonies with identification tests.

  • Enrichment and selective media
  • BSC
  • LAF
  • Incubator
  • Autoclave
  • Analytical balance
  • Water bath

Reference: Typical method based on USP <62> and Ph. Eur. 2.6.13 (harmonised). Always follow your approved specification, STP and the current chapter.

PRINCIPLE

Why this method works

The product is first diluted in a general broth and incubated so that any stressed organisms can recover and multiply. Small portions are then moved into selective enrichment broths and onto selective agars that suppress most other bacteria and show the target organism by colony colour or appearance. Suspect colonies are confirmed by identification tests. Because the result is presence or absence, method suitability must show that the test can detect a low inoculum of each organism in the presence of the product.

Instruments used

MATERIALS

Reagents & standards

ReagentGrade / specification
Soybean-Casein Digest Broth (SCDB)General enrichment of the sample (1:10)
MacConkey broth and MacConkey agarE. coli: selective enrichment and isolation
Rappaport Vassiliadis Salmonella Enrichment broth and XLD agarSalmonella: selective enrichment and isolation
Cetrimide agarP. aeruginosa: selective isolation
Mannitol salt agarS. aureus: selective isolation
Sabouraud Dextrose broth and agarC. albicans: enrichment and isolation
Enterobacteria Enrichment Broth Mossel and Violet Red Bile Glucose agarBile-tolerant Gram-negative bacteria
Reference strainsE. coli ATCC 8739, Salmonella enterica serovar Typhimurium ATCC 14028, P. aeruginosa ATCC 9027, S. aureus ATCC 6538, C. albicans ATCC 10231
SAMPLE PREPARATION

Preparing the sample

  1. 01

    Weigh

    Aseptically take 10 g or 10 mL of product.

  2. 02

    Pre-enrich

    Dilute 1:10 in SCDB (or the specified broth) and incubate.

  3. 03

    Selective enrichment

    Transfer portions into selective broths where the chapter requires.

  4. 04

    Sub-culture

    Streak onto selective and differential agars.

  5. 05

    Incubate & read

    Look for colonies with the typical appearance of each organism.

  6. 06

    Confirm

    Identify suspect colonies; absence of typical colonies means the organism is absent.

Procedure

  1. 1Work in a biosafety cabinet or LAF as defined in your SOP; positive controls are handled separately from samples, ideally in a different cabinet or area.
  2. 2Prepare a 1:10 dilution of the product in SCDB (e.g. 10 g in 90 mL) with neutralisers if validated; for C. albicans use Sabouraud Dextrose broth as the chapter describes.
  3. 3E. coli, Salmonella, P. aeruginosa, S. aureus: incubate the SCDB at 30–35 °C for typically 18–24 hours, then sub-culture into selective broth (E. coli, Salmonella) or directly onto the selective agar (P. aeruginosa, S. aureus).
  4. 4Bile-tolerant Gram-negative bacteria: allow a short resuscitation in SCDB at 20–25 °C, then transfer to Enterobacteria Enrichment Broth Mossel and sub-culture onto Violet Red Bile Glucose agar; a semi-quantitative version uses decreasing amounts of product.
  5. 5Incubate the selective broths and agars at the temperatures and times in the current chapter (for example, MacConkey broth for E. coli is incubated at a raised temperature of about 42–44 °C).
  6. 6Examine plates for typical colonies (e.g. pink colonies on MacConkey agar, red colonies with or without black centres on XLD agar, yellow colonies with yellow zones on mannitol salt agar, greenish growth on cetrimide agar, white colonies on Sabouraud agar).
  7. 7Confirm suspect colonies with identification tests (e.g. Gram stain, biochemical or MALDI-TOF identification).

Standard preparation

  1. 1Method suitability: inoculate the product preparation with not more than 100 cfu of each test organism and show that it is detected by the method.
  2. 2Growth promotion: each batch of each medium is tested with its target organism; selective media are also checked for inhibitory properties against a non-target organism, and indicative media for their typical reactions.
  3. 3Negative control: diluent or broth without product, carried through the whole test.

Notes for analysts

  • This is a qualitative (presence/absence) test, so no calculation is made. The bile-tolerant Gram-negative test can be run semi-quantitatively to give a probable number per gram.
  • Media names, times and temperatures are given in general terms; use the exact conditions of the current chapter and your STP.
  • Other objectionable organisms (e.g. Burkholderia cepacia complex in aqueous products) may need to be assessed by risk, as described in USP <1111> and current regulatory expectations.
TEST CONDITIONS

Method parameters (typical)

Sample quantityTypically 1 g or 1 mL per test (via 10 g in 90 mL), as per specification
Pre-enrichmentSCDB at 30–35 °C, typically 18–24 h
E. coliMacConkey broth (raised temperature, about 42–44 °C) → MacConkey agar
SalmonellaRappaport Vassiliadis broth → XLD agar
P. aeruginosaCetrimide agar
S. aureusMannitol salt agar
C. albicansSabouraud Dextrose broth → Sabouraud Dextrose agar
Bile-tolerant Gram-negativesEnterobacteria Enrichment Broth Mossel → Violet Red Bile Glucose agar
Incubation times and temperaturesAs given in the current USP <62> / Ph. Eur. 2.6.13
BEFORE YOU REPORT

System suitability & sequence

ParameterLimit
Negative controlNo growth
Positive controlTarget organism (≤ 100 cfu) detected with typical appearance
MediaGrowth-promoting, inhibitory and indicative properties confirmed for each batch

Typical sequence

  1. 1Negative control
  2. 2Sample(s)
  3. 3Positive controls (handled after samples, in a separate area or cabinet)
ACCEPTANCE CRITERIA

What result passes

  • Specified organisms are absent (no typical colonies, or suspect colonies shown not to be the target organism) in the amount of product stated in the specification.
  • Typical requirements for non-sterile oral products include absence of E. coli in 1 g or 1 mL; other dosage forms have other requirements (e.g. S. aureus and P. aeruginosa for topical and inhaled products) as per USP <1111> / Ph. Eur. 5.1.4 and the product specification.
  • The test is valid only if the negative control shows no growth and method suitability has been shown.
METHOD VALIDATION

Validation parameters (ICH Q2(R2))

ParameterTypical requirement
Method suitabilityEach specified organism (≤ 100 cfu) detected in the presence of the product
NeutralisationNeutraliser effective and not toxic to the organisms
RevalidationAfter a change in formulation, supplier or test procedure
In LimsPulse · Sample Management

Run this method in LimsPulse: specifications and STPs under version control, results calculated and checked against limits, and a signed Certificate of Analysis.

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