Spectroscopy
Near-infrared (NIR) spectrometer
Measures how a sample absorbs near-infrared light (about 780–2500 nm) through glass or plastic, in seconds and without sample preparation. Used with chemometric libraries for raw-material identity testing, blend monitoring and moisture.
- Pharmaceutical
- Agriculture & grain
- Food & beverage
- Petrochemical
- Polymers
- Animal feed

TROUBLESHOOTING
Common problems, causes and fixes
Known good material fails library identity
Likely causes
- • New supplier, grade or particle size not represented in the library
- • Different packaging film or measurement through a fold
- • Moisture uptake by the material
- • Instrument drift since the library was built
What to do
- • Re-measure on a clean, flat part of the bag or in a vial
- • Check the performance test and calibration
- • Investigate and, if justified, add new representative lots to the library under change control
Two different materials both pass as each other
Likely causes
- • Library uses a simple correlation that cannot separate similar materials
- • Threshold set too wide
What to do
- • Use a more selective algorithm (e.g. PCA/Mahalanobis or SIMCA) for that pair
- • Re-validate specificity with challenge samples
Noisy spectrum
Likely causes
- • Lamp near end of life
- • Dirty window or probe
- • Too few scans or poor contact with the sample
What to do
- • Check energy and replace the lamp
- • Clean the window
- • Increase scans and press the probe firmly
Performance test fails wavelength check
Likely causes
- • Internal standard contaminated or damaged
- • Laser or interferometer fault (FT-NIR)
- • Temperature change
What to do
- • Clean or replace the standard
- • Call service
- • Let the instrument stabilise and repeat
Quantitative predictions biased
Likely causes
- • Model built on a different instrument or old lamp
- • Samples outside the calibration range
- • Changed sample presentation
What to do
- • Check outlier statistics; do not report outliers
- • Transfer or update the model
- • Standardise the presentation method
In LimsPulse · Calibration Management
Keep every NIR in control: usage logs, calibration and maintenance schedules, and automatic blocking of overdue instruments.