LimsPulse
Physical testing

Viscometer / rheometer

Measures how thick a liquid is, that is its resistance to flow (viscosity). Used for syrups, suspensions, gels, creams and polymer solutions.

  • Pharmaceutical
  • Cosmetics
  • Food & beverage
  • Paints & coatings
  • Polymers
  • Petrochemicals
Photo of a Viscometer / rheometer
Photo: Jhon04512, CC BY-SA 4.0 (cropped), via Wikimedia Commons
WORKING PRINCIPLE

How Viscometer works

A rotational viscometer turns a spindle at a set speed in the sample. The liquid resists the motion, and a calibrated spring or electronic torque sensor measures the torque needed to keep the speed. Viscosity is calculated from the torque, the spindle geometry and the speed. A capillary viscometer instead measures the time a liquid takes to flow between two marks; kinematic viscosity equals the viscometer constant multiplied by the flow time.

FLOW

The path of a sample

  1. 01

    Condition the sample

    The sample is brought to the stated temperature, usually 20 °C or 25 °C, in a water bath or jacket.

  2. 02

    Select spindle and speed

    A spindle and speed are chosen so the torque reading falls in the accurate part of the range.

  3. 03

    Rotate

    The motor turns the spindle at the set speed in the sample.

  4. 04

    Measure torque

    The liquid's resistance deflects a calibrated spring or loads a torque sensor; the percentage of full-scale torque is measured.

  5. 05

    Calculate viscosity

    The instrument converts % torque into viscosity using the spindle and speed factor (viscosity = % torque × full-scale range ÷ 100).

  6. 06

    Record

    The viscosity, % torque, spindle, speed, temperature and time are recorded.

COMPONENTS

Main parts and what they do

1

Motor and drive

Turns the spindle at a precise, selectable speed (rpm).

2

Torque sensor / calibrated spring

Measures the resistance of the liquid to rotation.

3

Spindles

Discs, cylinders or T-bars of different sizes. Small spindles for thick samples, large ones for thin samples.

4

Guard leg

Bracket that protects the spindle and forms part of the measuring geometry for some spindles.

5

Sample container / small sample adapter

Beaker of specified size, or a jacketed chamber for small volumes and controlled shear rate.

6

Temperature control

Circulating water bath, jacket or Peltier plate holding the sample at the set temperature, with a probe.

7

Stand and levelling

Holds the head vertically. The instrument must be level for correct readings.

8

Display and software

Shows viscosity, % torque, speed, spindle and temperature; records data.

KEY CONCEPTS

Terms every analyst should know

Dynamic viscosity (η)

Shear stress divided by shear rate. Unit: Pa·s, or mPa·s in practice. 1 mPa·s = 1 centipoise (cP).

Kinematic viscosity (ν)

Dynamic viscosity divided by density. Unit: mm²/s (centistokes). Capillary viscometers measure this.

Newtonian and non-Newtonian

A Newtonian liquid (water, glycerol, simple syrups) has the same viscosity at every shear rate. Most suspensions, gels and creams are non-Newtonian: their viscosity changes with shear rate.

Shear-thinning

Viscosity falls as shear rate increases. Many suspensions pour more easily when shaken; this helps dosing.

Apparent viscosity

The viscosity of a non-Newtonian sample at one particular spindle, speed and time. It is only comparable when these conditions are the same.

% torque

The torque reading as a percentage of the instrument's maximum. Rotational viscometers are most reliable at moderate torque; very low readings carry large relative errors.

In LimsPulse · Calibration Management

Keep every Viscometer in control: usage logs, calibration and maintenance schedules, and automatic blocking of overdue instruments.

See how