LimsPulse
Pharmaceutical water · Purified water (bulk); the same approach applies to water for injection

Conductivity of Purified Water

Tests purified water for ionic contamination using the three-stage USP <645> approach: a temperature-dependent limit at Stage 1, a stirred CO₂-equilibrated test at Stage 2, and a pH-dependent limit at Stage 3.

  • Conductometry (non-temperature-compensated, three-stage test)
  • Conductivity meter
  • pH meter

Reference: Typical method based on USP <645> and Ph. Eur. 2.2.38. Ph. Eur. Purified Water uses its own limit table. Always follow your approved specification and STP.

PRINCIPLE

Why this method works

Pure water contains very few ions, so it conducts electricity very poorly. Dissolved salts and acids raise conductivity. Water also picks up carbon dioxide from air, which adds a small, harmless amount of conductivity. The three stages allow for this: Stage 1 is a quick test against a limit for the measured temperature; if it fails, Stage 2 lets the sample reach equilibrium with air at 25 °C; and Stage 3 uses the measured pH to judge whether the remaining conductivity comes from CO₂ or from real contamination.

Instruments used

MATERIALS

Reagents & standards

ReagentGrade / specification
Conductivity standardCertified KCl standard for cell verification
Saturated potassium chloride solutionFor Stage 3 (about 0.3 mL per 100 mL of sample)
pH buffersFor pH meter calibration before Stage 3
SAMPLE PREPARATION

Preparing the sample

  1. 01

    Sample

    Collect water in a clean container rinsed with the same water.

  2. 02

    Stage 1

    Measure non-compensated conductivity and temperature.

  3. 03

    Stage 2

    If Stage 1 fails: stir at 25 ± 1 °C until stable.

  4. 04

    Stage 3

    If Stage 2 fails: add saturated KCl and measure pH.

  5. 05

    Decide

    Compare with the limit for that stage; record the result.

Procedure

  1. 1Sampling: flush the sampling valve, rinse a clean container several times with the water, fill it completely and close it. Test promptly.
  2. 2Stage 1: with temperature compensation switched off, measure conductivity and temperature. Find the limit for the measured temperature in the Stage 1 table, using the next lower 5 °C step (for example 23.6 °C uses the 20 °C row). If the reading is not greater than the limit, the water passes.
  3. 3Stage 2 (only if Stage 1 fails): transfer at least 100 mL to a suitable container, bring to 25 ± 1 °C and stir vigorously. When the change in conductivity is not more than 0.1 µS/cm over 5 minutes, record it. If it is not greater than 2.1 µS/cm, the water passes.
  4. 4Stage 3 (only if Stage 2 fails): within about 5 minutes of the Stage 2 reading, keep the sample at 25 ± 1 °C, add 0.3 mL saturated KCl per 100 mL and measure pH to 0.1 unit. Look up the conductivity limit for that pH in the Stage 3 table. The water passes if the Stage 2 conductivity is not greater than that limit and the pH is within 5.0–7.0.

Standard preparation

  1. 1Verify the conductivity cell with a certified standard as defined in your SOP before use.
  2. 2Calibrate the pH meter before Stage 3.

Notes for analysts

  • Never use a temperature-compensated value against the Stage 1 table; the table already allows for temperature.
  • Measure promptly: carbon dioxide from air raises the conductivity of low-ionic water.
  • Online sensors may be used for Stage 1 if they meet the chapter's instrument requirements; offline testing is then used to investigate.
  • Conductivity does not detect organic contamination; total organic carbon (TOC) is tested separately.
TEST CONDITIONS

Method parameters (typical)

Conductivity modeNon-temperature-compensated (raw) for Stages 1 and 2
Cell constantLow, typically 0.1 cm⁻¹ or less, known within ±2%
Meter resolution0.1 µS/cm or better
Temperature accuracy±2 °C or better (USP <645>)
Stage 1 limits (examples)15 °C: 1.0 µS/cm; 20 °C: 1.1 µS/cm; 25 °C: 1.3 µS/cm; 30 °C: 1.4 µS/cm. See the current chapter for the full table.
Stage 2 limit2.1 µS/cm at 25 ± 1 °C
Stage 3pH 5.0–7.0 and conductivity not greater than the pH-dependent limit in the current chapter
BEFORE YOU REPORT

System suitability & sequence

ParameterLimit
Cell constant / standard checkWithin ±2% of the certified value, or as defined in your SOP
Temperature sensorVerified against a reference thermometer

Typical sequence

  1. 1Standard check × 1 (as required by your SOP)
  2. 2Sample: Stage 1
  3. 3Stage 2 only if Stage 1 fails
  4. 4Stage 3 only if Stage 2 fails
CALCULATION

Calculation with a worked example

Conductivity κ (µS/cm) = Cell constant K (cm⁻¹) × Measured conductance G (µS); compare κ with the Stage 1 limit for the temperature rounded down to the nearest 5 °C

Where

κ
Non-temperature-compensated conductivity of the sample (µS/cm)
K
Cell constant from the latest calibration (cm⁻¹)
G
Measured conductance (µS)
T
Measured water temperature (°C)

Given

K
0.10048 cm⁻¹
G
9.20 µS
T
23.6 °C

Working

  1. κ = 0.10048 × 9.20 = 0.924 µS/cm (the meter does this automatically)
  2. Temperature 23.6 °C → use the 20 °C row of the Stage 1 table
  3. Stage 1 limit at 20 °C = 1.1 µS/cm
  4. 0.92 µS/cm ≤ 1.1 µS/cm → passes Stage 1; Stages 2 and 3 are not needed

Conductivity = 0.92 µS/cm at 23.6 °C (non-compensated). Complies with Stage 1.

ACCEPTANCE CRITERIA

What result passes

  • Complies if it passes Stage 1, or Stage 2, or Stage 3, as described in USP <645>.
  • Water that fails Stage 3 does not comply. Apply the table in the current chapter or in your specification (Ph. Eur. Purified Water has a different limit table).
METHOD VALIDATION

Validation parameters (ICH Q2(R2))

ParameterTypical requirement
ApproachCompendial method; verify instrument suitability (cell constant, meter accuracy, temperature)
Instrument accuracyMeter checked with certified resistors or standards as your SOP requires
SamplingContainers and sampling technique shown not to add ions
In LimsPulse · Sample Management

Run this method in LimsPulse: specifications and STPs under version control, results calculated and checked against limits, and a signed Certificate of Analysis.

See how