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Incubator · Calibration procedure

Temperature mapping

Places calibrated data loggers at several positions across all shelves to find hot and cold spots and prove the whole usable chamber stays within the incubation range.

Photo of a Incubator
Photo: Sinalkar Kanchan, CC BY-SA 4.0 (cropped), via Wikimedia Commons
PURPOSE

Why this is checked

Temperature varies between the top, bottom, front and back of a chamber. Mapping proves that every position where plates are placed is within the method range and identifies a representative location for the monitoring probe.

Frequency

At initial qualification, then typically annually, and after relocation, major repair or a change in loading, as defined in your SOP.

Learn how the Incubator works
YOU WILL NEED

Standards & tools

  • Calibrated temperature data loggers or thermocouples (commonly 9 for small chambers, 15 or more for larger ones), traceable to national standards
BEFORE YOU START

Prerequisites

  • Temperature accuracy calibration passed
  • Mapping protocol approved, defining probe positions, duration and loading (empty and/or loaded)
PROCEDURE

Step by step

  1. 1Place loggers at the corners and centre of the top, middle and bottom shelves (e.g. 9 positions), away from walls.
  2. 2Close the door and let the chamber stabilise at the set point.
  3. 3Record every logger at a fixed interval (e.g. every 1–5 minutes) for at least 24 hours, or as per protocol.
  4. 4Include a door-opening test (e.g. open for 1 minute) and record the recovery time.
  5. 5Calculate the mean, minimum and maximum for each logger and the overall spread.
RECORD

Example observation table

LoggerPositionMean (°C)Min (°C)Max (°C)
T1Top front left32.632.233.0
T2Top rear right32.932.533.3
T3Top centre33.132.733.5
T4Middle front left32.432.032.8
T5Middle centre32.832.433.2
T6Middle rear right33.332.933.7
T7Bottom front left32.732.333.1
T8Bottom centre33.032.633.4
T9Bottom rear right32.532.132.9
CALCULATION

How to calculate the result

Uniformity (spread) = Highest logger mean − Lowest logger mean; Overall mean = Σ logger means ÷ number of loggers
  1. Set point 32.5 °C; logger means range from 32.4 °C (T4) to 33.3 °C (T6)
  2. Spread = 33.3 − 32.4 = 0.9 °C; overall mean = 295.3 ÷ 9 = 32.8 °C
  3. All individual readings between 32.0 and 33.7 °C, inside the 30–35 °C range: Pass
  4. Hot spot T6 (middle rear right) and cold spot T4 (middle front left) recorded for routine monitoring
ACCEPTANCE CRITERIA

Pass if

  • Every reading at every position within the required incubation range (e.g. 30–35 °C or 20–25 °C).
  • Spread between logger means typically not more than 2.0 °C, or as defined in your SOP.
  • Recovery to the range within the time stated in the protocol after a door opening.
IF IT FAILS

What to do

  • Restrict use to positions that passed, and mark failing positions as not for use, or stop using the incubator.
  • Check the fan, door seal and loading pattern; service the unit if needed.
  • Repeat the mapping after correction and assess tests incubated in failing positions.
MORE

Other Incubator calibrations

In LimsPulse · Calibration Management

LimsPulse schedules this calibration, records the result against limits, and blocks the instrument everywhere if it fails or goes overdue.

See how