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APIs & raw materials · API / excipient (powder)

Sulphated Ash / Residue on Ignition

Measures the inorganic impurities left after an organic substance is charred with sulphuric acid and ignited at 600 ± 50 °C to constant mass. The residue is reported as a percentage of the sample.

  • Ignition with sulphuric acid in a muffle furnace, gravimetric
  • Muffle furnace
  • Analytical balance

Reference: Typical procedure based on USP <281> Residue on Ignition and Ph. Eur. 2.4.14 Sulphated ash. Use the sample mass and limit in your monograph or specification.

PRINCIPLE

Why this method works

Organic matter burns away on ignition, while inorganic impurities (metal salts and oxides) remain. Adding sulphuric acid converts these to stable sulphates, which give a reproducible residue that does not depend on which salt was present. The residue is weighed and expressed as a percentage of the sample mass.

Instruments used

MATERIALS

Reagents & standards

ReagentGrade / specification
Sulphuric acidConcentrated, analytical grade (low residue)
CruciblePorcelain, silica or platinum, ignited to constant mass
DesiccatorWith a suitable desiccant, for cooling crucibles
SAMPLE PREPARATION

Preparing the sample

  1. 01

    Prepare crucible

    Ignite the empty crucible at 600 ± 50 °C, cool and weigh.

  2. 02

    Weigh sample

    Weigh about 1 g of sample into the crucible.

  3. 03

    Moisten & char

    Add sulphuric acid and heat gently until charred.

  4. 04

    Second acid

    Moisten again with acid and heat until white fumes stop.

  5. 05

    Ignite

    Ignite at 600 ± 50 °C until all carbon is gone.

  6. 06

    Constant mass

    Cool, weigh, and repeat until the mass is constant.

Procedure

  1. 1Ignite a suitable crucible at 600 ± 50 °C for about 30 minutes, cool it in a desiccator and weigh it.
  2. 2Accurately weigh about 1 g of the sample (or the amount in the monograph) into the crucible.
  3. 3Moisten the sample with a small amount of sulphuric acid (about 1 mL) and heat gently on a hot plate or burner in a fume hood until the sample is thoroughly charred.
  4. 4Cool, moisten the residue again with a small amount of sulphuric acid, and heat gently until white fumes are no longer given off.
  5. 5Ignite in the muffle furnace at 600 ± 50 °C until the residue is free of black particles.
  6. 6Cool in a desiccator for a fixed time and weigh.
  7. 7Ignite again for about 30 minutes, cool and weigh. Repeat until two consecutive weighings agree within the limit in the chapter or your SOP (commonly 0.5 mg).

Notes for analysts

  • The loss on drying calculator does not apply here: sulphated ash measures the residue left, not the mass lost.
  • Char gently in a fume hood; sulphuric acid fumes are corrosive and the sample must not catch fire.
  • Place crucibles in the centre of the furnace and use the same cooling time for every weighing.
  • At very low residue levels, the result depends on careful weighing; a 0.1 mg error changes the result by about 0.01% for a 1 g sample.
TEST CONDITIONS

Method parameters (typical)

Ignition temperature600 ± 50 °C
Sample massAbout 1 g, or as in the monograph
Sulphuric acidAbout 1 mL for each moistening
CoolingIn a desiccator, same time for every weighing
Constant massConsecutive weighings agree within about 0.5 mg (check your SOP)
BEFORE YOU REPORT

System suitability & sequence

ParameterLimit
Muffle furnaceWithin calibration; crucibles in the central working zone
BalanceDaily check passed

Typical sequence

  1. 1Ignite crucible to constant mass
  2. 2Sample weighing
  3. 3Charring with sulphuric acid
  4. 4Ignition
  5. 5Weighings to constant mass
CALCULATION

Calculation with a worked example

Sulphated ash (%) = (W₃ − W₁) ÷ (W₂ − W₁) × 100

Where

W₁
Mass of empty crucible after ignition to constant mass (g)
W₂
Mass of crucible + sample before ignition (g)
W₃
Mass of crucible + residue after ignition to constant mass (g)

Given

W₁
25.4312 g
W₂
26.4518 g
W₃ (first ignition)
25.4322 g
W₃ (second ignition)
25.4320 g

Working

  1. Constant mass: 25.4322 − 25.4320 = 0.0002 g (0.2 mg), within 0.5 mg, so use 25.4320 g
  2. Sample mass = 26.4518 − 25.4312 = 1.0206 g
  3. Residue = 25.4320 − 25.4312 = 0.0008 g
  4. Sulphated ash = 0.0008 ÷ 1.0206 × 100 = 0.078%

Sulphated ash = 0.08% (complies with a typical limit of not more than 0.1%)

ACCEPTANCE CRITERIA

What result passes

  • Not more than the limit in the monograph or specification (often not more than 0.1% for APIs; check your monograph).
METHOD VALIDATION

Validation parameters (ICH Q2(R2))

ParameterTypical requirement
VerificationCompendial method; verify suitability for the material (for example complete ignition with no black particles)
PrecisionDuplicate results agree within the SOP limit
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